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数控喷砂强化设备 齿轮强化

作者: admin 来源:本站 时间:2019-04-20 10:29

喷丸强化是一个冷处理过程,即无数个小圆形钢丸连续捶打零件表面,每颗钢丸撞击金属零件上,如一个微型棒捶敲打表面,捶出小压痕或凹陷。为形成凹陷,金属表层必定会产生拉伸。表层下,压缩的晶粒试图将表面恢复到原来形状,从而产生一个高度压缩力作用下的半球。无数凹陷重叠形成均匀的残余压应力层。
 

PENWANQIANGHUAGONGYIQISHIYU20SHIJI20DAO30NIANDAI,QISHILIYONGGAOSUYUNDONGDEDANWANLIUDUIJINSHUBIAOMIANDECHONGJIERSHIBIAOMIANCHANSHENGSUXINGXUNHUANYINGBIANCENG,YOUCIDAOZHIGAICENGDEXIANWEIZUZHIFASHENGYOULIDEBIANHUABINGSHIBIAOCENGYINRUCANYUYAYINGLICHANG,BIAOCENGDEXIANWEIZUZHIHECANYUYAYINGLICHANGSHITIGAOJINSHULINGJIANDEPILAODUANLIEHEYINGLIFUSHI(HANQINGCUI)DUANLIEKANGLIDELIANGGEQIANGHUAYINSU,QIJIEGUOSHILINGJIANDEKEKAOXINGHENAIJIUXINGHUODETIGAO。

滚球体育APP MOSUN、FUSHI、DUANLIESHIGONGCHENGJINSHULINGBUJIANDESANDAZHUYAOSHIXIAOMOSHI,SANZHEZHIZHONGYOUYIDUANLIESHIXIAODAILAIDEWEIHAIZUIDA,ERDUANLIESHIXIAOZHONGSUOZHANBILIZUIDADEYOUSHIPILAODUANLIE,MINYONGJIQILINGBUJIANYUEZHAN40%-50%,JUNYONGHEHANGKONGFEIXINGQILINGBUJIANZEGAODA90%。PENWANQIANGHUAGONGYIYINQIBUSHOUCAILIAOZHONGLEIXIANZHI、BUSHOUCAILIAOJINGQIANGDUXIANZHI、BUSHOULINGBUJIANJIHEXINGZHUANGHECHICUNDAXIAODEXIANZHI,QIEJIUQIANGHUAXIAOGUOERYANYESHIZHIJINRENHEYIZHONGQIANGHUAGONGYIWUFABINIDE,YINCI,YUXIANCUNDEJIAGONGGONGYIBIJIAO,PENWANQIANGHUAGONGYIYIYUEERCHENGWEIJIAOJIAOZHE,ZIWENSHIYILAILIKEYINQIGONGYEFADAGUOJIAJIQIZHIZAOYEDEJIDAGUANZHU,BINGHUODELEGUANGFANDEFAZHANYINGYONG。

KEYIXIANGXIANG,ZAIYIGEYAYINGLIQUYU,LIEWENSHINANYIXINGCHENGHUOYANZHAN。YOUYUJIHUSUOYOUDEPILAOHEYINGLIFUSHISHIXIAODOUFASHENGZAILINGJIANBIAOMIANHUOKAOJINBIAOMIANDEDIFANG,YINERTONGGUOPENWANQIANGHUADAORUYAYINGLIKEXIANZHUDIYANZHANGLINGJIANSHOUMING。QIANGHUACHANSHENGDECANYUYAYINGLIQIANGDUBIXUDADAOGAILINGJIANCAILIAODELALIQIANGDUYIBAN。

HENDUOJINSHUPILAOSHIXIAODEYUANXIONGSHILAYINGLI。ZHEIXIELAYINGLICHANSHENGSHIYOUYUWAIBUSHIJIADEJIAOBIANZAIHEHUOSHENGCHANGUOCHENGRUHANJIE、YANMO、JIJIAGONGXINGCHENGDECANYUYINGLI。LAYINGLISHITUJIANGLINGJIANBIAOMIANLASHENHUOLA CHE,ZUIZHONGDAOZHILIEWENDECHANSHENG。ERYAYINGLIJIYABIAOCENGCHUDEJINGLI,SHIGAIQUYUDEJINGLIJIEGOUHANGSHI、JINGUDIJIEHEZAIYIQI,CONGERJIDADIYANHUANPILAOLIEWENDEXINGCHENG。YAYINGLICENGXIA,XIWENYANZHANHUAN MAN,YINCIZENGJIAYAYINGLICENGSHENDU,NENGYOUXIAOYIZHILIEWENFASHENGHEFAZHAN。

YINGYONGLINGYU

航空工业
航空工业对其零件有很高的要求,不但要求零件材料轻,而且要求它们能够在极其恶劣的环境下承受极端的载荷。借助于保护零件表面免遭外部破坏以及延长疲劳寿命,我们的表面处理可以改善零件的整体性能。
航空工业使用的绝大多数零件,包括飞机骨架、机翼、发动机、起落架、驱动装置、或传动零件(齿轮),均采用喷丸/抛丸处理技术满足其材料的性能指标。

 

汽车工业
汽车工业对材料的要求是成本低, 并能够在高的交变负载下保持良好性能。借助保护表面免遭运行时循环负载的损坏,表面处理能够改善零件的性能。
汽车工业绝大多数所使用的金属材料,包括发动机(曲轴\连杆)、悬挂机构、汽车A/B柱、传动零件(齿轮\连杆),均采用喷丸/抛丸处理技术满足其材料的性能指标。

 

机车工业
高铁工业对材料的硬度、耐磨性及抗疲劳性的要求也很高,并能够在很高的交变负载下保持良好性能。借助保护表面免遭运行时循环负载的损坏,表面处理能够改善零件的性能。
机车工业绝大多数所使用的金属材料,包括发动机(曲轴\连杆)、悬挂牵引机构、传动零件(齿轮\齿轮轴),均采用喷丸/抛丸处理技术满足其材料的性能指标。

 

电力能源工业
在电力工业中,喷丸技术可以提高蒸汽,燃气涡轮机,如轮盘、末级叶片,辅助零件及设备的性能,同样也可以减少诸如侵蚀,微动磨损,微动磨损疲劳,疲劳以及应力腐蚀开裂等零件疲劳失效。
在传动元件,齿轮和轴上,喷丸技术普遍用来防止零件失效。但是最近,喷丸又被越来越多地用来增加关键结构的抗载能力,如超临界电站小管径不锈钢管内壁喷丸强化;汽车车桥中螺旋主被动锥齿轮超载台架试验也得到证明。

 

其他领域
喷丸强化技术还应用于工程机械(活塞/钎头)、采矿机械、石油化工天然气、城市供气供热、医疗设备、海洋工程与海上石油开采、大型和特殊性能船舶与舰艇、电站设备、节能环保等领域。

 

PENWANQIANGHUASANYAOSU

 

PENWANQIANGHUASANYAOSUFENWEI:1、PENWANQIANGHUASHEBEIJIQIFUJIAN,2、JIEZHI:GEZHONGLEIXINGDEDANWAN,3、GONGYI:PENWANQIANGHUACANSHU、YUPILAOQIANGDUDEGUANXI;

YI、PENWANQIANGHUASHEBEI:(1)QILISHIPENWANJISHIHELINGJIANPINZHONGFANDUOQIEMEIZHONGCHANPINCHANLIANGJIAODIHELINGJIANPINZHONGSUISHAODANXINGZHUANGFUZA;

(2)JIXIELIXINLIPENWANJISHIHELINGJIANPINZHONGSHAOERMEIZHONGDECHANLIANGDAHELINGJIANCHICUNJIAODAQIEXINGZHUANGJIANDAN。

 

ER、PENWANJIEZHI:PENWANQIANGHUAYONGDEDANWANTONGCHANGYOUYIXIAJIZHONG:ZHUTIEWAN、ZHUGANGWAN、BUXIUGANGWAN、GANGSIQIEWAN、BOLIWAN、TAOCIWAN、NIEJIHEJINDANWANDENG。

DANWANZHILIANGYAOQIU

1、PENWANYONGDEDANWANJIHEXINGZHUANGYINGSHIQIUXING,QIEJIDAIJIANLENGJIAO。CIWAI,WEIBIMIANCHONGJIGUOCHENGZHONGDEDALIANGPOSUI,DANWANBIXUJUBEIYIDINGDECHONGJIRENXING。

2、PENWANJINEIXUNHUANSHIYONGDEDANWANZONGLIANG,QIZHONGFUHESHIJICHICUNDEDANWANZHONGLIANGYINGZHAN80%YISHANG。

DANWANXUANZEYUANZE

1、HEISEJINSHULINGJIANKEXUANYONGRENHEZHONGLEIDEDANWAN。

2、YOUSEJINSHUJIBUXIUGANGLINGJIANTUIJIANXUANYONGBOLIDANWANHUOBUXIUGANGDANWAN。RUYONGZHUTIE、ZHUGANGHUOGANGDANWAN,ZEPENWANHOULIJIQINGXI,YIBIANFANGZHILINGJIANBIAOMIANCHANSHENGDIANHUAXUEFUSHI。

滚球体育APP 3、DUIBIAOMIANGUANGDUJIXINGWEIGONGCHAYANGEYAOQIU(HUOFEIPEIHEBIAOMIAN)DEDAXINGLINGJIAN,KECAIYONGJIAODACHICUNDEDANWANYIHUODEJIAOGAODEPENWANQIANGDU;DUIBIAOMIANGUANGDUYAOQIUJIAOGAODELINGJIAN(BAOKUOPEIHEBIAOMIAN),YINGCAIYONGJIAOXIAOCHICUNDEDANWAN。ZHEIYANG,ZAIHUODEGUIDINGPENWANQIANGDUDETONGSHI,YENENGDADAOGUIDINGDEGUANGDUYAOQIU; DAIYOUNEIWAIYUANJIAO、GOUCAODELINGJIAN,DANWANZHIJINGYINGXIAOYUNEIWAIYUANJIAOBANJINGHEGOUCAOKUANDUDEYIBAN。

 

SAN、PENWANQIANGHUAGONGYICANSHU:

 

滚球体育APP YINGXIANGPENWANQIANGHUAGONGYICANSHU:DANWANCAILIAO、DANWANCHICUN、DANWANYINGDU、DANWANSUDU、DANWANLIULIANG、PENSHEJIAODU、PENSHESHIJIAN、LIXINLUNZHILINGJIANBIAOMIANDEJULI。

QIANGDUKONGZHI

PENWANQIANGHUAQIANGDUDAIBIAODESHIWANLIUPENDACHANSHENGDENENGLIANG。TASHIQIANGHUAGONGYIZHONGYIGEFEICHANGZHONGYAODECANSHUZHIBIAO,SHIQUEBAOQIANGHUASHENGCHANKEZHONGFUXINGDEGUANJIANYINSU。WANLIUPENSHEZAILINGJIANBIAOMIANSUOCHANSHENGNENGLIANGDAXIAOYUXINGCHENGDEYAYINGLISHUIPINGZHIJIEXIANGGUAN。SHIYONGJIAODACHICUNWANLIAOHE/HUOZENGJIAWANLIUSUDU,DOUHUIZENGJIAPENWANQIANGDU。CHUCIWAI,PENSHEJIAODUHESHIYONGDEWANLIAOYEHUIYINGXIANGQIANGHUAQIANGDU。

滚球体育APP QIANGHUAQIANGDUKEYONGAERMENSHIPIANCELIANG,AERMENSHIPIANSHIYOUYIPIANBIAOZHUNDESAE1070DANHUANGGANG,DUIQIYIMIANJINXINGPAO/PAOWAN/PENWANQIANGHUA,YOUCIZAIQIBIAOMIANCHANSHENGDECANYUYAYINGLIHUIRANGGAISHIPIANXIANGBEIQIANGHUADEYIMIANWANQUHUOHUXINGTUQI。AERMENSHIPIANDEHUXINGGAODU(JIHUGAOZHI)DAIBIAODESHIWANLIUPENDAQIANGDU,ZHEIGEHUGAOZHIDEQUDESHIKEZHONGFUXINGDE。

FUGAILV

YAOQUDEGAOZHILIANGDEQIANGHUAJIEGUO,BIXUQUEBAODADAOWANQUANQIANGHUAFUGAILVYAOQIU。FUGAILVCELIANGDESHILINGJIANBIAOMIANBEIWANLIUPENDAXINGCHENGXIAOAOHENFUGAIDEMIANJI。FUGAILVBUKEDIYU98%,YINWEIRUBUDADAO100%,YINGLIFUSHIHEPILAOLIEWENJIUHUIZAIWEIBEIQIANGHUADAO,WEIBEIDAORUCANYUYAYINGLIDEDIFANGFASHENGBINGYANZHANKAI,ZUIHOURENGYOUKENENGDAOZHILINGJIANDEDUANLIESHIXIAO。

滚球体育APP RUGUOYAOQIUDEFUGAILVCHAOGUO100%(RU150%,200%),NEIJIUYAOQIUQIANGHUASHIJIANCHENGBILVDEZENGJIA。LIRU,YAODUIDAO200%FUGAILV,QIANGHUASHIJIANJIANGSHI100%FUGAILVQIANGHUASHIJIANDE2BEI。


工作形式 四工位翻转转台
喷枪 4支/8mm文丘里喷嘴 可按要求设计
喷丸流量 0-15kg/min(每支喷枪) 电磁流量控制系统
喷丸压力 0-6bar 压缩空气闭环控制系统
机械手臂 Z轴/最大行程600mm 上下运动
压缩空气消耗量 Max.20Nm³/min 当喷枪数量为2支时
总装功率 Approx.6kw
适合介质 0.2-1.6mm钢丝切丸 或者铸钢丸
零件最大直径/高度/重量 600mm/500mm/50kg

数控喷砂强化设备

数控喷砂强化设备
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